Building banjo #66, part 5

On Tuesday I sanded the back of the resonator flat on the 12″ disc sander and then used the table router to put a 1/4″ radius on the corners.

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On Thursday I drilled a 3/4 hole for the dowel stick using the Shopsmith.

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I carved the hole out to a square shape using a 1/2″ chisel and a mallet, but I didn’t get any pictures of that.  On Friday I sanded the outside with the random orbit sander and the inside with the oscillating spindle sander.

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I also used the Shopsmith to drill the endbolt hole which can be seen in this picture.  I use extra long 10-24 hanger bolts with a standard endbolt knob, or whatever that round part is properly called.  It’s a lot easier than making a square blind hole into the inside of the tailblock and using a normal length hanger bolt, and the end result is equally good, as far as I can tell.  This morning I hand sanded the rim, neck and armrest to 400 grit and right after lunch I put on the first coat of Tru Oil.

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I’ll be getting it all put together on Tuesday or Wednesday if all goes according to plan, and I’ll post some pictures and a quick video of the completed banjo as soon as it’s all ready.

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